Thirty
million pounds: the estimated
amount of paper used annually
by The C.J. Krehbiel Company
(CJK), according to the printing
company's Chief Executive Officer,
Robert C. Krehbiel III. Seven
million pounds: the average amount
of CJK's annual paper waste.
"In
the printing business, there's always excess
paper getting discarded," Krehbiel explained.
The waste includes the top, bottom and front
edges of each printing job, as well as paper
stained with excess ink or glue. What does
the 129-year-old Cincinnati-based corporation
do with seven million pounds of unusable paper?
"Rather than dumping it into a landfill,
we recycle," said the CEO. CJK uses a
baler shredding system to bundle the paper
into 1,000 pound bags that are shipped daily
to a nearby recycling company. CJK's Chief
Operating Officer (COO) and Robert Krehbiel's
cousin, Tuck Krehbiel--the men are the third
generation of managers at the family-owned
business--points out that CJK recycles mostly
unprinted paper products or 'pre-consumer waste'. "The
majority of our waste is very renewable," said
the COO, adding that, in order to recycle printed
paper or 'post consumer waste', the ink must
be chemically removed.
Yet, as environmentally
conscious as CJK may be, the company also
has another incentive
to bale paper excess. "We receive between
two and seven cents per pound [to recycle],
depending on the kind of paper," said
Robert, citing coated or printed paper as less
valuable than paper that's unmarred. Moreover,
to discard the bales as trash would actually
cost the company money. "Rather than pay
to have the excess treated as garbage, we're
paid to have it re-used," Tuck said. The
company struck a similar deal to recycle extra
aluminum plates. According to Robert, CJK "sells
them to a metal dealer who melts them down
for 40 to 50 cents per pound."
Unfortunately,
in the process of printing everything from
textbooks and manuals to calendars,
football programs (for both the Bengals and
Ohio State University), diaries and illustrated
children's books--roughly 1,500 jobs per year--CJK's
environmental problems extend beyond surplus
paper. Ink, for example. "Some solvents
contain Volatile Organic Compounds (VOCs)," said
Robert, stating the official government term
for the ingredients of toxic gas. To protect
the residential community from such compounds
and comply with environmental safety codes,
CJK installed a new thermal pollution control
device a year and a half ago. Tuck Krehbiel
called the installation of what his cousin
described as "a big cyclone-looking thing" a "responsible
decision." When a printed sheet goes through
the drier, Tuck explained, the VOCs emitted
are broken down into nearly innocuous gases
before they exit the smokestack on the roof.
As for extra
ink inside the plant, CJK salvages what's
left in the fountain at the day's end
by mixing all the colors into black, said Robert.
The company also recycles the ink-infused rags
that clean the aluminum plates. "We use
a company that eliminates waste from rags so
the chemicals get properly disposed of," said
Tuck. Robert calls CJK "a small-quantity
hazardous waste generator"- the official
phrase for the production of "less than
50 thousand gallons per year" of hazardous
waste. He explains that it's common for a printing
company as large and as active as CJK to produce
significantly more hazardous waste, but says
he "makes sure to stay in the small category."
As environmentally
conscious as they may be, however, CJK executives
are not necessarily
trained to know how to protect surrounding
environmental resources. "As an industry,
we are in need of services that help guide
us through these issues," said Tuck. CJK
relies on the "expertise" of Hixson,
Inc. for suggestions on how to minimize the
200 thousand-square-foot printing plant's waste
and pollution, and employs an in-house safety
and environmental director to audit the company's
progress. The company also depends on Safety
Clean to properly dispose of its inks and solvents. "There's
a correlation between hazardous waste and health
and safety," Robert said.
The CEO also
admits he was "fairly inspired" by
the 2000 film Erin Brokovich, in which a paralegal,
played by Julia Roberts, uncovers the widespread
effects of one company's environmental neglect. "I
have to drink the water that floats down the
Ohio River," said Robert. "I'm not
about to put hazardous chemicals in it." As
for the seven million pounds of excess paper,
some environmentalists argue that a greater
utilization of the World Wide Web would minimize
print production. To Robert Krehbiel, however, "ink
on paper is an exciting thing." Of course,
the computer-dependent recognize the value
of technology as a tool, he said. He added,
however, that the electronic media is no substitute
for print. "I personally enjoy being able
to take a book or magazine to the beach or
to the bathtub," he said.
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